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AUTOMATED SYSTEMS

All Branson products may be configured for automation, from simple stand-alone systems to fully-integrated production systems. Branson has a Systems Group with the knowledge and experience to assist you with your automation needs.

Special OEM components for use in automation are also available. Click here for details.


A New Platform for Automation
Rotary systems provide simple automation for increased production and efficiency. Branson Ultrasonics Corporation's Series 40 Welding System is a self-contained semiautomatic ultrasonic plastics assembly platform with the emphasis on configurablity as well as increased production rates.

It is capable of welding, staking, inserting, swaging, or spot welding thermoplastics. Automatic cycling and air eject keep the operator's hands free for loading. With only a few minutes of training, an operator can turn out high-integrity, high-volume thermoplastic assemblies.

The Series 40 system can include multiple ultrasonic stations or can combine ultrasonic systems with other types of welders, such as spin welders, or with other secondary operations such as leak testing. Several options are available including pick and place components, and parts blow-off.

Benefits/key points
  • 28" rotary dial - up to 34", available with 4, 6. 8, 12 or 24 stops
  • Part removal - automatic blow-off
  • Part load - pick and place on show unit
  • Allen Bradley PLC
  • Touch screen operator interface
  • Compatible with any welding unit
  • Can include multiple welders: combinations of ultrasonic and spin, or incorporate other stations such as leak tester, stamping, etc.
For data sheet, click here.

Request a quote


Series 30 Rotary Ultrasonic Welding System
Branson Ultrasonics Corporation's Series 30 Rotary Welding System is a durable, bench-mounted rotary system incorporating a Branson ultrasonic welder, a CamcoŽ precision indexer that can accommodate up to 12 fixtures, controls, and operator station in a self-contained unit.

It provides the basic elements of a semiautomatic ultrasonic plastics assembly system with the emphasis on economy and efficiency as well as increased production rates.

Click here for a data sheet.


For over 30 years, Branson has built ultrasonic systems for use in the automotive industry. They run the gamut from simple, manual-load systems to fully-automated systems. Whatever your specifications, we can build a custom turnkey piece of equipment that will last for many years of production.

Examples of systems we have built include:
  • Single or multi-head "load under the horn" machines
  • Single or multi-head slide tables (manual or power)
  • Standard single head, CamcoŽ indexer rotary tables auto unload
  • Multi-headed rotary systems
  • Sequenced power supplies systems available upon request
The photo above shows a two-position slide system, complete with sound enclosure to attenuate noise to 85dB. The sound enclosure also acts as a guard to keep the operator and others out of the machine during cycling.



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Branson Ultrasonics Corporation, 41 Eagle Rd., Danbury, CT 06813-1961 USA
Phone: 203-796-0400 Fax: 203-796-9838 E-mail: info@bransonultrasonics.com
Copyright© Branson Ultrasonics Corporation. All rights reserved worldwide.

Last update: 8/6/2007 10:58:33 AM

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